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Our pods are separate pieces. They fit onto the door panel with plastic pegs which @ assembly get melted over to permanently attach it.
So to take the pods off just drill the pegs out. Thats your punting points then.
1/2" MDF seems to be material of choice when it comes to small panels. Get the base correct, use some small carriage bolts with the square that digs into the wood. Then cut speaker rings. Stretch GILL CLOTH over the assembly and resin it up. Then fiberglass from the inside if possible. Dont use Fleece- takes to much resin and is to thick.
Keep plenty of paper towels and ACETONE to clean your hands with...
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-Ryan
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