PDA

View Full Version : How to: Install your new sway bars!


03Sleepr
05-21-2012, 10:41 PM
First off, I'm not a professional mechanic but I hope I was thorough enough for any novice mechanic to be able to do this. if not, feel free to PM me or ask in comments.

If I did something the hard way/stupid way. correct me.

List of things you will will need:
Jack, using two is preferred for lowering subframe.
Jack stands (4)

4-way.
3/8 ratchet
2" extension
15mm deep socket
1/2 inch socket
18mm socket
13/16 socket
3/8 open end wrench
Seems like I used more than this?

sway bars, bushings, grease that came with them.

Power tools are a God-send.

Time.

First, Break lugs loose(don't remove) and jack up your car and place SECURELY on jack stands ( I had 4, if you only have two then alternate between front and rear and be sure to BLOCK YOUR WHEELS) remove wheels.
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_085205.jpg

Note: since I was cheap while installing struts and spring I now have to change strut mounts, so I had strut assemblies removed during this process.

Rear, this is by far the easier bar to install

first, remove your end links from both sides (15mm)
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_085432.jpg

next are the two inside mounts, 1 bolt each 15mm.
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_085418.jpg.

now you can remove your rear bar and replace with your new bar/bushings starting with the inside mounts. for the two mounts you have to slide the tab on top into the slot then bolt it down. replace end links, DONE.

now for the "FUN" bar.
looking at the drivers side A-arm
you will need two ratchets or wrenches both 1/2" to remove this bushing.
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_105415.jpg

now time to lower the subframe. place your jack under one section and put pressure on the subframe, but not enough to raise the car off of the jack stands, remove these four 15mm bolts (2 on each side)

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_111139.jpg

these two (only one pictured), side by side behind trans fluid pan (LA1)
15mm deep socket+extension IIRC

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_112003.jpg

this bolt, just behind the previous two, backside, center of the subframe. 15mm
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_112021.jpg

another (this one is nice to have an air ratchet as its the longest effing bolt I've seen in my life) holds the backside of the A-arm. another 22mm I believe.

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_112758.jpg

now you can probably lower the rear of the subframe enough to remove the sway bar mounts, but you probably can't remove the bar.

moving to the front of the subframe

this bolt is a 13/16" there are two of these, one on either side. remove them.

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_113757.jpg

three in the front/center unpictured, 18mm.

you can now lower the subframe enough to get the bar out, but first you need to undo the mounts.

from here you can see the bolt for the drivers side mount, 15mm same design as the rear but now the bolt is on the backside, tab on the front. (its nice to have a ratchet with an extendable handle here).

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_113444.jpg

now time for the passenger side mount. the nut on top is a 3/8" remove it then move the lines out of your way and use your 15mm deep socket on the bottom.

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_115045.jpg

now remove the bracket and bushing from the bar and you will be able to pull it out from the rear of the subframe.

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_122004.jpg

put your bushing on the new bar and push it back on top of the subframe.

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_123856.jpg

now position your bushings correctly

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_124043.jpg

grease your brackets and push them over the bushings, be sure to slide the front tab in the slot. bolt both sides down and bolt your subframe back up.
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_124125.jpg

now replace the bushings on both ends

http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_130518.jpg

put everthing back together and go drive! :awesome:

If I left anything out feel free to add info.

Shiwnath
05-21-2012, 11:18 PM
+1 Rep...Amazing How-to.. you'll be saving a lot of people money!

a.graham52
05-22-2012, 07:08 AM
im jealous of that rust free looking car...

lonnie
05-22-2012, 07:24 AM
I give you rep just for taking the time to do this.

xXManwhoreXx
05-22-2012, 08:34 AM
Repped!

03Sleepr
05-22-2012, 11:20 AM
wow thanks guys lol, I didnt think it was that great.. I guess I'll have to make more of these.

im jealous of that rust free looking car...

it spent most of its life in New Mexico, since being is KS for two years its getting worse, I may por-15 the underside sometime this year.

mfuller
05-22-2012, 11:46 AM
It's not overly complex, it's just a pain.
Kudos for DIY'ing this job.

a.graham52
05-22-2012, 12:42 PM
it spent most of its life in New Mexico, since being is KS for two years its getting worse, I may por-15 the underside sometime this year.

my old LD9 alero came from new mex and it was 100% spottless... now a dumbass female is beating the shit out of it.

mrmike
05-22-2012, 01:51 PM
When you remove the front subframe bolts, what is holding it up? Do you only need jacks at the back of the subframe? Does the engine lower with the subframe?

03Sleepr
05-22-2012, 03:21 PM
When you remove the front subframe bolts, what is holding it up? Do you only need jacks at the back of the subframe? Does the engine lower with the subframe?

you still have engine mounts holding the engine, it will move but shouldn't fall. I had one jack on the rear and one on the front. you don't have to lower it much, 3-4 inches will suffice.

my old LD9 alero came from new mex and it was 100% spottless... now a dumbass female is beating the shit out of it.
that sucks, cars in NM are always in great shape its always nice to go back and see all the rust free classics..

zearchyo
05-22-2012, 03:41 PM
good write-up

xXManwhoreXx
05-22-2012, 04:32 PM
They sun fade in NM like a mother though

a.graham52
05-23-2012, 07:19 AM
also good to note.. if you do unbolt the cradle and lower it... you maybe effect your alignment angles a little. if it were me giving professional opinion id say you need an alignment afterwords.

happyisthealero
05-23-2012, 09:59 PM
I'm glad you have the LA1 it'll make more sense now

PJGrandAm
05-27-2012, 06:16 PM
You misinformed on the 22mm bolt, it is a 21mm. Great write-up, doing this now and taking a video.

xXManwhoreXx
05-27-2012, 06:26 PM
Lol! You got first post smoked

PJGrandAm
05-27-2012, 07:33 PM
:haha:

So I got the subframe down, now having trouble with the sway bar mounts. The passenger side one keeps spinning so I can't take the nut off. The bolt underneath isnt where the hole is on the subframe, so I can't just stick a socket in....

I also was able to get the subframe low enough without taking apart the suspension at all (e.g. knuckle bolts, tie rods, sway bar end links). I loosened the forward mount bolts and subframe bolts, and took out all the rear ones.

With all due respect, I a 21mm socket for those 2 forward subframe bolts as well and the nut on top of the passenger sway bar mount bolt is 10mm. I know this because I used a open ended wrench, the 3/8 didn't fit.

PJGrandAm
05-27-2012, 07:49 PM
Ha, GM Engineers tricked me. More like I had a derp moment, the bolt is double threaded like Darth Maul's Lightsaber. This caused me to think the bolt wasn't unthreading because the top thread was moving with the bolt head. I missed my coffee this morning I think. :p

PJGrandAm
05-27-2012, 08:52 PM
I cannot for the life of me figure out how to take out the old endlinks.... Anyone have any info/ideas?

PJGrandAm
05-27-2012, 09:53 PM
So was there any modifying to the bushing to be done? I cant even get the bar mounts to screw in, the bushing is too big....

EDIT: So I was looking at the OP's pic of the bushing mount, mine is all crooked on both sides. I'm afraid I put the bar in upside down or maybe I just have to tilt it a different way, still messing with it.

EDIT2: I have decided that my bars don't fit... Does anyone have any pictures of their bars? The part where my bushings go isn't perpendicular to the center-line of my vehicle like the stock bar. This causes my mount to angle outwards from the car...

Here is a picture of the bar next to a straight bar, the part where the bar mounts is at the end of the red bar. (I moved the bushing for comparison purposes)

colonel6632
05-27-2012, 11:30 PM
mine fit in. the bushings were a real bastard though. just took lots of wiggling and squeezing

Starglow
05-28-2012, 01:29 AM
If you put the end links in first then the bar should pretty much line itself up where the bushings go. As I said on your post over on GAO, the new bushings are a bit taller than stock, but the grease able Energy Suspension bushings I bought are the same height as stock.

PJGrandAm
05-28-2012, 01:51 AM
Yeah, I failed and grabbed random sized ES regreasables not realizing that the bracket would be a different size, so now I'm stuck with 2 sets of bushings I can't use or sell.... at least i got them for cheap. Anyone have a size for the bars? I still haven't seen anything about that.

I put the bar on the links, this did not help any, the bar still needed to move forward a bunch for the bushing bracket to fit in the slit, and then it wouldn't fit in correctly. I even had someone hold the other end while messing with one side.

Starglow
05-29-2012, 08:07 AM
I hope these pictures are of some value to anyone who bought the new swaybars and are deciding if they want to tackle this job themselves or not. It's not overly difficult but does require some time and patience along with a few bruised knuckles and bumps on the head. :lol: It can be dangerous if you're a novice mechanic and don't really know what you're doing so seek out an experienced helper if you're unsure of your mechanical abilities.

The installed swaybar in place....1999 Pontiac Grand AM SE

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0731.jpg

Passenger side view...I used the bushings sent with the bars and the stock brackets. I tried installing Energy Suspension greaseable bushings but the supplied brackets simply would not mount correctly even with modifications.

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0728.jpg

Driver's side view....I'm still struggling trying to get the new endlinks installed.

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0725.jpg

I ended up putting a few shim washers under the stock brackets on each side to account for the extra swaybar thickness over stock because the bracket bolts would never bottom out on the subframe like stock with these bars and I wanted the bolts to be rock solid tight.

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0748.jpg

Better view of installed bar.....

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0737.jpg

A few other tidbits....I highly recommend removing the intermediate steering shaft from the steering rack before dropping the subframe. Simply lift up the rubber boot and remove the pinch bolt, then push the intermediate steering shaft up and off the stub on the steering rack. Sorry I did not take a picture of that, but it's real simple although working space is a bit tight in that area.

Finally, my car does not currently have an engine installed because I'm in the process of doing a 3500 engine swap, so I attached my engine hoist to the transmission to hold it up while I loosened the trans mounts and lowered the subframe. I hope to drop the 3500 engine in next weekend weather permitting and will install the new rear swaybar after the engine is installed.

PJGrandAm
05-29-2012, 01:03 PM
That is nice that you didn't have an engine, you have a couple more inches than I do to work on the brackets. The tops of my brackets keep hitting the cabin frame when trying to install.

Your bar also looks like it is set straight in the bracket, you wouldn't happen to have a pic of your bar pre-install? The part where mine mounts is in an awkward angle compared to the rotational axis. (see above pictures. I compared the bar to stock, and that section is definitely at a different angle than stock. I am about to delve back into installing the bar anyways. I figure I should be able to at least get one mount bolted down and then bend the bar back to bolt the other bracket down.

03Sleepr
05-29-2012, 01:11 PM
That is nice that you didn't have an engine, you have a couple more inches than I do to work on the brackets. The tops of my brackets keep hitting the cabin frame when trying to install.

Your bar also looks like it is set straight in the bracket, you wouldn't happen to have a pic of your bar pre-install? The part where mine mounts is in an awkward angle compared to the rotational axis. (see above pictures. I compared the bar to stock, and that section is definitely at a different angle than stock. I am about to delve back into installing the bar anyways. I figure I should be able to at least get one mount bolted down and then bend the bar back to bolt the other bracket down.

front bar
http://i497.photobucket.com/albums/rr333/JLuechtefeld/IMG_20120521_123146.jpg

PJGrandAm
05-29-2012, 03:14 PM
Well with a ton of elbow grease, I was able to get the bar in. I'm afraid the bar might be messed up though. It definitely doesn't sit even close to straight in the bushings. I don't know whether to try and pull the passenger side bushing out and mount it the correct way or not because it was so gnarly trying to get the bar in. Mine definitely doesn't settle the way yours does.

PJGrandAm
05-29-2012, 04:26 PM
So I put my new endlinks in, i stripped the old ones when hitting the bolt with the hammer. I sprayed some brake cleaner (that stuff works on everything) and hammered the heck out of it until they came out. The energy suspension spacer is a mm or two longer than stock, so I decided to reuse the stock spacer by boring it out and cutting the tabs.

I have a new problem. I cant get my rear trans mount bolts to line up with the subframe holes..... I'm looking into maybe putting a board under my trans and jacking it up, then jacking the subframe up? Figured I would keep up to date with you guys.

a.graham52
05-29-2012, 04:39 PM
good idea to be putting some assembly grease (for those of you using non-greasable bushings) inside the bushings where the bars contact and a thin coat on the outside where the bracket contacts. help against wear and tear/assembly/ and noise.

PJGrandAm
05-29-2012, 05:13 PM
OH MY GOD YES!!!!!! Time to do the rear. I wasn't aware that rear transmission mount could move, I was able to position it correctly and then re-lift the subframe. It handles so good I almost don't even want to do the rear bar, I'm afraid of the pure sex that will ensue afterwards.

mfuller
05-29-2012, 05:24 PM
...... It handles so good I almost don't even want to do the rear bar,
Yes, you do want to install the rear bar.
We'll hear no more of this nonsense.

Starglow
05-29-2012, 05:34 PM
good idea to be putting some assembly grease (for those of you using non-greasable bushings) inside the bushings where the bars contact and a thin coat on the outside where the bracket contacts. help against wear and tear/assembly/ and noise.

I used whatever grease PFYC sent with the bars. I did purchase Energy Suspension grease-able bushings and while the bushings themselves fit great, I simply could not get the supplied brackets to work right for this application. Too bad Energy Suspension doesn't make vehicle specific brackets instead of taking the more generic one size fits all approach.

PJGrandAm
05-29-2012, 11:16 PM
Sorry I didn't get back sooner, had to go test out the GA. Anyone have any ideas on how to clean human body fluids out of the interior? If I have got these a long time ago, I probably would have waited longer to buy my AGX's and Eibachs.

This is an amazing upgrade from stock with all polyurethane bushings and well worth the money. There is absolutely no nose dive taking corners any more. I haven't had any problem with the rear wanting to come out, and the suspension is fairly neutral which is nice. I haven't noticed any luxury hit with the polyurethane and stiffer bar, everything feels more solid now too which is a big plus. I can't wait to see how the car acts with the AGX, Eibachs and Grand Prix lateral arms.

Thanks a bunch for the write-up 03sleepr, it helped a bunch.

+rep

billytheman1188
05-30-2012, 01:24 AM
I'm getting anxious to get these damn bars on.....all these good reviews makes me excited! I have the bars/strut mounts and hubs all in my back seat. Gonna do the hubs and rear brakes this weekend.

03Sleepr
05-30-2012, 01:27 AM
Thanks a bunch for the write-up 03sleepr, it helped a bunch.

+rep

no problem! I enjoyed making it, it also helped so I didn't rush through the install. thanks!

I'm getting anxious to get these damn bars on.....all these good reviews makes me excited! I have the bars/strut mounts and hubs all in my back seat. Gonna do the hubs and rear brakes this weekend.

hurry up and get them on!

falloutboy
05-30-2012, 06:26 PM
ok, can somebody tell me what kind of swaybar you all are installing?
What are the technical specs?

otherwise, so far it looks pretty good. And good to know how far I can lower the K-Member, cause my chassis points there are really rusting out :(

PJGrandAm
05-31-2012, 08:40 PM
Well when I loosened the front bolts and took out the 3 rear bolts on either side, as well as the 3 rear trans mount bolts, the frame lowered about 3-4 inches. The stock bar was harder to get out of there than the Speedbuilt bar from PFYC. The only trouble is the brackets, at least on my bar, the others' bars look like they fit fine.... I needed another set of hands to get the last bracket on, I recommend starting with the passenger side.

I'm pretty sure the front bar is roughly 26mm (If i had to guess, 26.8) and rear is roughly 22mm (22.2)

The biggest difference from stock (that you will notice) is not better handling, but better weight shifting when cornering. The car rolls more sideways than forward now (as well as much less roll), which allows better traction as the weight distributes more evenly on the tires. Don't be mistaken for elimination of G-forces, I definitely feel these much more:cool: . This is because your body no longer wants to fall out of the car so much as slide out. I must say the handling has improved quite a bit though, the stiffer rear bar definitely helps with the turns.

mrmike
06-15-2012, 04:00 PM
Is the bar supposed to curve upwards or downwards? If mine curves downwards it touches the edge of the subframe beside the brackets. I took a little bit off the bottom of the bushings because there was no way they were going on with the stock brackets. I only took less than a 1/4" off the bottom, that shouldn't have lowered it enough to bottom out, right?

Starglow
06-16-2012, 09:50 AM
Is the bar supposed to curve upwards or downwards? If mine curves downwards it touches the edge of the subframe beside the brackets. I took a little bit off the bottom of the bushings because there was no way they were going on with the stock brackets. I only took less than a 1/4" off the bottom, that shouldn't have lowered it enough to bottom out, right?

The bar ends should curl upwards at the endlinks. See the pictures I posted earlier. The stock brackets will fit the new bushings, however the brackets won't bottom out against the subframe when bolted down due to the extra thickness of the new swaybar. I shimmed mine with a few washers so the bracket bolts could be securely tightened down as seen in the photos.

I finally got the new Moog endlink bushings installed, but I had to use the spacers from the old stock endlinks in order to get them to fit.

PJGrandAm
06-16-2012, 11:13 AM
Is the bar supposed to curve upwards or downwards? If mine curves downwards it touches the edge of the subframe beside the brackets. I took a little bit off the bottom of the bushings because there was no way they were going on with the stock brackets. I only took less than a 1/4" off the bottom, that shouldn't have lowered it enough to bottom out, right?

I have a clunking on my right side that I haven't figured out, I also cut my bushings. I wonder if this is what is happening, it is already decently close to tapping the control arm.


The stock brackets will fit the new bushings, however the brackets won't bottom out against the subframe when bolted down due to the extra thickness of the new swaybar. I shimmed mine with a few washers so the bracket bolts could be securely tightened down as seen in the photos.

Semi-true; the reason it won't bottom out is because of the extra height of the bushing, which is because the bar is fatter. Even with the bar bigger, they could've supplied bushings that would fit perfect, I am starting to think there is a reason they are taller. I think I might go back and take the brackets off one day and put the washers in like you did. I just dread that day with a passion. :lol:

mrmike
06-16-2012, 06:21 PM
I just installed the bar, I put the part of the bushing I cut off back on and this time everything fit perfectly. Maybe I was just in a rush yesterday? If you cut the bushing it WILL bottom out and make a clunking noise.

Mike The Canadian
08-26-2012, 10:10 PM
So... anybody near mid michigan wanna help me? lol

i4g3t
03-28-2013, 09:50 AM
Anyone know of a company that sells aftermarket swaybars for our cars or if ones will fir from grandam or cav? I just got new springs struts strut bars and cai would like to dow sway bars also

sleepyalero
03-28-2013, 10:21 AM
only place you'll get em.

http://www.aleromod.com/forums/showthread.php?t=36931&highlight=pfyc

<woj99>
04-20-2013, 05:13 AM
now you can remove your rear bar and replace with your new bar/bushings starting with the inside mounts. for the two mounts you have to slide the tab on top into the slot then bolt it down. replace end links, DONE.


Is there a trick to bolting down the brackets with the new bushings? I know the bushings are a bit taller than stock, but I cannot fit the brackets back in! When I insert the tab in the slot and line up the brackets, I cannot push up the bottom of the bracket to clear the bolt and sit on top of it. I've been trying and trying and not getting anywhere. Anyone have a tip on how to reinstall? Thanks

03Sleepr
04-20-2013, 12:09 PM
Is there a trick to bolting down the brackets with the new bushings? I know the bushings are a bit taller than stock, but I cannot fit the brackets back in! When I insert the tab in the slot and line up the brackets, I cannot push up the bottom of the bracket to clear the bolt and sit on top of it. I've been trying and trying and not getting anywhere. Anyone have a tip on how to reinstall? Thanks

You haven't bolted up the end links correct? Make sure you are getting the tab all the way in. It's been a while, maybe you can post a pic..

<woj99>
04-20-2013, 01:16 PM
Correct, I'm doing the rear bar, wheels are off and car is in on stands so I haven't bolted up the endlinks. I also unbolted the charcoal canister/evap box to give me plenty of room to manouever the bar.

I'm just trying to bolt down the brackets as pictured. I just took a quick pic holding the bar up with one hand so the bushing isn't fully seated in the bracket. But what you can see is that when I insert the tab at the top the whole bushing and bracket is at an angle and I can't clear the bottom bolt into the slot in the bracket. Even with a lot of force I can't push it up into place. Is there any method to get it seated properly? Thanks.

happyisthealero
04-20-2013, 01:37 PM
Looks like you will need to smack it up there just to get it on that bolt, I could be wrong though?

Do you need an alignment after this is done both front and back?

03Sleepr
04-20-2013, 02:10 PM
Get you a hammer and try to tap it into place, and yea. An alignment is recommended any time you do anything with your suspension.

<woj99>
04-20-2013, 02:35 PM
Spend yet another hour on it...tapping it with a hammer isn't helping. It just gets jammed at an angle, there's no way I can get it to sit flush in position to put the nut on. The bushing just doesn't fit well, it's too tall to rotate the bracket into place...they pieced together something from the shelf and it's a nightmare to get it seated properly.

<woj99>
04-20-2013, 02:38 PM
Looks like you will need to smack it up there just to get it on that bolt, I could be wrong though?

Do you need an alignment after this is done both front and back?

You won't need an alignment after doing the rear, you don't remove any pieces of the suspension that would change the alignment. For the front, since you need to drop the subframe it might be good to get an alignment after, but also unlikely that there would be any major misalignment after bolting the subframe back up.

tw0123
04-20-2013, 02:55 PM
If you have a vice put the bushing into the bracket before installing... this way it can be done at perfect angles then it should help to install on the car... with the vice you can go slowly to ensure you aren't damaging anything at the same time ...

<woj99>
04-20-2013, 05:41 PM
Thanks for the tips. That's how I've been trying..you don't need a vice, you can just push the bushing in with your hands completely into the bracket. Or, do you mean to put the bracket on and then try to make it sit flush in place with a vice rather than tapping it with a hammer. That might work, would just have to go back and see if there's a possible way to place a vice.

To those that installed the bar, how did you reinstall...Did you put the bracket in the slot then brought up the bar/bushing and rotated the bracket down over the bushing (i.e. sort of closing it over the bushing like a clamp)? Or, as just mentioned did you put the bracket over the bushing first and then try to place the bar up while fitting the bracket tabs into the slot?

It seems like the first way might work better for me, I can't get the bracket to sit flush if I put the bracket on first. I just need to wait for an extra hand to try it out. Also there isn't really any risk of damaging anything..the polyurethane is strong and it doesn't cut or gouge at all. Only thing is dings in the paint on the bar.

Starglow
04-20-2013, 10:13 PM
I don't see any silicone lubricant on the bushings that will help the bracket slide on. I had no problems installing mine.

<woj99>
04-20-2013, 11:07 PM
I coated the bushings and the brackets with the silicone grease, they slide in and out of the bracket freely. Do you remember the exact steps you went through reinstalling the bar, mainly did you put the bracket tabs in the slots first and then pushed the bushings into the brackets, or were you somehow able to fit the bracket into the slot with the bushing already in it?

I don't see any silicone lubricant on the bushings that will help the bracket slide on. I had no problems installing mine.

03Sleepr
04-21-2013, 10:05 AM
I pushed the bushings in as far as I could first, the bushings are taller than stock so it won't sit flush, you have to put the tab in the slot then get it down far enough to get your bolt in, then let the bolt do all the work

<woj99>
04-21-2013, 10:52 AM
Ok, thanks. Going to try this again today. Might use Tim's suggestion of using a vise clamp just to help line things up.

tw0123
04-21-2013, 01:30 PM
Goo luck man... hope it works out!! I still have to get mine on too... hopefully now that the weather is warming i can work on mine again!!

<woj99>
04-21-2013, 11:23 PM
Sway bar is installed. Clamping the bar to hold it in place helped a lot. I was then able to slide the bracket on over the bushing all the way and push it in place and screw on the nut to make it sit flush. In terms of tips, the key is pushing up on the bracket/bushing, don't really need to try to push in, just fit the tab into the slot and push it up as much as possible. It takes some muscle, but this let's you put the nut on about half way and screwing in the nut the rest of the way will force the bushing to sit flush. I guess the other tip for the install is for bolting the endlinks back in, they need to be lined up exactly with the hole in the spindle, the bolt should not have any resistance and you should be able to turn it by hand almost all the way. Torque specs are 39 lb/ft for bracket nuts, 37 lb/ft for endlink bolts.

The rear bar alone doesn't make a huge difference, but it's a noticeable difference and definitely worth it. It keeps the rear end a bit more flat and it guides the front end through turns, which is nice for driveability.

I have a slight clunk when driving over large bumps. Not sure yet if that's from the bar or from my exhaust pipe hitting something as I have one less hanger that I had to cut to install the bar. Will have to see when I have my muffler and hangers welded back in.

tw0123
04-22-2013, 12:21 AM
awesome man!! glad you finally got it on there... now for the front bar hahaha!!!

happyisthealero
04-22-2013, 01:10 PM
Did anybody go with the grease-able brackets from PFYC.com

<woj99>
04-22-2013, 06:44 PM
awesome man!! glad you finally got it on there... now for the front bar hahaha!!!

Hope that with the hassle the rear was for me the front will be easy! I'm going to do it at the same time as the rest of the suspension/brakes, so everything is pretty much going to be disconnected from the subframe.

Did anybody go with the grease-able brackets from PFYC.com

I inserted a zerk fitting into the stock bracket and drilled a small hole through to the centre of the bushing. I'm waiting for silicone grease that I ordered to arrive and I will test it out to see if it works to get some grease into the centre. PFYC doesn't sell greasable brackets, they just sell replacement bushings, which are pictured with a greasable bracket that is not included.

Starglow
04-22-2013, 09:14 PM
Did anybody go with the grease-able brackets from PFYC.com

I bought Energy Suspension grease-able bushings but they did not work. The mounting brackets are very generic and you have to modify them to fit your application. I spent some time trying to make the front brackets fit right with the tabs but was unhappy with the end result and just used the stock brackets. So in my opinion don't waste your money on them like I did.

ItsMeScottG
05-30-2013, 07:01 PM
I'm installing my PFYC sway bars this week. I hope it's not too bad

tw0123
11-16-2013, 01:37 PM
Just wanted to bump this up... i did the rear bar last night and while installing the bushing i noticed there's definitely a right and wrong way up... if you look at the flat part of the bushing the top has a smoother angle while the bottom has a sharp angle... this will effect how easy the bracket lines up and repositions to bolt it down... i didn't get a picture but if you look at the bushing you should see what i mean :p

ItsMeScottG
11-16-2013, 02:36 PM
Well I've had my Swaybars (front and rear) installed for roughly six months now, no issues. Very stuff ride though which is nice.

sleepyalero
11-16-2013, 03:56 PM
Maybe one day I'll get a set if I find some for sale. Money was rough last group buy so I couldnt join in

ItsMeScottG
11-16-2013, 04:25 PM
Maybe one day I'll get a set if I find some for sale. Money was rough last group buy so I couldnt join in

They come up every once in a while on the fourms, that's how I got mine. They are worth it.

MMGT1
11-16-2013, 04:48 PM
Lowered, these are a must guys. The difference is amazing

sleepyalero
11-16-2013, 05:13 PM
Thats what people keep telling me. :lol:

ItsMeScottG
11-16-2013, 11:02 PM
Thats what people keep telling me. :lol:

I'm debating on what to do with my GA. I may save up and get a GTO (05-06) or a G8 GT. Or I may keep the GA, throw some 18's on it, lower it, and finish the GT conversion along with getting a SC/T hood.

My car is paid off and it's in really good shape so it's a debate at this point. I would like to have a powerful car, however I may be better off if I finish school first.

cavedewler
11-17-2013, 11:38 AM
I dont understand why they dont just leave the bars up on PFYC.com so people can purchase more

sleepyalero
11-17-2013, 12:08 PM
Prob not alot of interest

tw0123
11-17-2013, 01:47 PM
Cost to run production is too high to make individual sets... and no one in this economy can afford.to have product just sitting on shelves... you then ha e increased warehousing costs plus money is tied up in the product til it hopefully sells... especially for.us with a dwindling platform....

Starglow
11-17-2013, 11:04 PM
Someone was recently trying to pull together another group buy for a second production run, but I don't think they got enough people to commit to make it happen unlike the last time.

ItsMeScottG
11-17-2013, 11:25 PM
They were unsuccessful, I got really lucky when I got mine.

tw0123
12-15-2013, 12:08 AM
just saw this on the "everything you wanted to know about your car" thread posted by lonnie...
here are the torque specs for the bolts when doing the front sway bar:


Raise and suitably support the vehicle.
Remove the front tire and wheel assemblies.
http://arrc.ebscohost.com/statics/gm/images/engif/000/000/490/490582.gif
Click to Enlarge (http://arrc.ebscohost.com/statics/gm/images/engif/000/000/490/490582.png)
Reposition the intermediate steering shaft seal in order to gain access to the lower pinch bolt.
Remove the lower pinch bolt from the steering gear.
Support the front suspension crossmember with a suitable jackstand.
Remove the rear mounting bolts from the front suspension crossmember.
Remove the center mounting bolts from the front suspension crossmember.
Remove the front mounting bolts from the front suspension crossmember.
Lower the front suspension crossmember approximately 15 cm (6 in) by adjusting the jackstand down.
http://arrc.ebscohost.com/statics/gm/images/engif/000/000/491/491386.gif
Click to Enlarge (http://arrc.ebscohost.com/statics/gm/images/engif/000/000/491/491386.png)
Remove the retaining bolts and stabilizer shaft insulator brackets.
Install the new stabilizer shaft insulator brackets and retaining bolts.Tighten
Tighten the stabilizer shaft insulator bracket bolts to 66 N·m (49 lb ft).
Install the front mounting bolts to the front suspension crossmember. Hand tighten the bolts.
Install the center mounting bolts to the front suspension crossmember. Hand tighten the bolts.
Install the rear mounting bolts to the front suspension crossmember. Hand tighten the bolts.
Tighten
Tighten the left rear bolt to 110 N·m(71 lb ft).
Tighten the right rear bolt to 110 N·m(71 lb ft).
Tighten the left front bolt to 110 N·m(71 lb ft).
Tighten the right front bolt to 110 N·m(71 lb ft).
Tighten the center bolts to 110 N·m(71 lb ft).
Tighten the stabilizer shaft insulator brackets bolts to 66 N·m(49 lb ft).
Install the lower pinch bolt from the steering gear.Tighten
Tighten the bolt to 40 N·m(30 lb ft).
Install the front tire and wheel assemblies.

<woj99>
05-24-2014, 04:28 PM
Is it possible to put in the front sway bar upside down? Or will it go in only one way?

Just had mine installed at a shop. I didn't take a pic, but it looks exactly like Starglow's picture from this thread, with that notch in the bar at the top.

http://i10.photobucket.com/albums/a138/Starglow/Sway%20Bar%20-%20Grand%20AM/DSCF0728.jpg

The bar ends curve up towards the endlinks, away from the control arm at the ends. Is this how it's supposed to be, or should the bar curve down towards the control arm at the end - which is how it would be if flipped upside down.

I forgot to check how the stock bar looks when installed. Thanks.

blayer21
09-18-2015, 11:55 AM
[QUOTE=03Sleepr;617596]First off, I'm not a professional mechanic but I hope I was thorough enough for any novice mechanic to be able to do this. if not, feel free to PM me or ask in comments.

This saved me a great amount of time! I wish I'd found this before I started my project. I wrestled with the mounts for quite a long time - finally getting them out - before I saw your note to remove the sub-frame! Duh...

Thanks again...

blayer21
09-18-2015, 12:07 PM
Thanks for the help! Wish I'd found it sooner. Would have saved me hours of time.

Thanks again...