03-10-2008, 01:35 AM
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#1
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GX Member
Join Date: Mar 2008
Location: Salt Lake City
Posts: 25
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New here but old Olds fan
Hey I'm new to this forum but I have been part of the Cadillac Owners forum for a couple of years and it has helped me a ton so I hope to get the same helpful info here for my Alero.
I have inherited my parents '01 Alero GL2 3.4 V6 130,000. I was looking at it for them because they were having some trouble. It seems it has the failed intake manifold gasket. It is leaking coolant on the outside of the engine and the inside with the white gunk under the oil cap. So I know it need a total overhaul and I am very mechanically inclined so I'm going to fix it myself. I have built engines in the past but always with the help of books such as "how to rebuild your small block chevy" with such valueble info such as torque specs, piston rings orientations, bolt patters, etc.
My question is does anybody know of any publication on the guidance to rebuild these chevy 60deg V6's other than the original service manual?
I would greatly appreciate any info on this to help me bring my Alero back to life.
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03-10-2008, 07:21 AM
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#2
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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It's the lower intake manifold gasket, by the way. Factory made crap gaskets, so ALL of them leak eventually (many under 80,000 mi), but they still don't recall them.
Haynes manual?
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03-10-2008, 07:28 AM
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#3
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ALEROMOD RAPIST
Join Date: Nov 2003
Location: New Jersey
Posts: 7,971
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Welcome aboard!
And, yeah, Lower intake Manifold. It is covered under warranty for those still under warranty (like I was when mine went). You? Well... try Haynes...
__________________
2008 Summer Sport Compact Slam - ET Bracket Class Event Winner
2006 NHRA Sport Compact FallNationals - ET Bracket Class Event Winner
1990 Sunoco Super Challenge Points Series - Trophy Stock Points Champion
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03-10-2008, 08:15 AM
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#4
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Trying To Help
Join Date: Dec 2007
Location: MICHIGAN
Posts: 509
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welcome
__________________
03 OLDS ALERO
MODS: MSD WIRES,CAI, CUSTOM CARGRILLS, B&M SHIFTPLUS,PRIMAX WHEELS,WHITE GAUGE FACES,8000k Hids
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03-10-2008, 08:54 AM
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#5
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I drive a JEEP!
Join Date: Nov 2005
Location: Salisbury, Maryland
Posts: 6,388
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Welcome! Don't just clear your corners, clear your whole car....lol Have fun here!
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03-10-2008, 09:15 AM
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#6
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GL Member
Join Date: Jul 2007
Location: Loring, Ontario, Canada
Posts: 579
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I used to have the gm tech manual for the 3400, it was pretty good but any time it suggested any thing it was gm part # this and gm specialty tool # that. It was a little more step by step than a haynes manual but if you already got mechanical know how then a haynes is good enough.
__________________
2003 Alero
2.2 5speed
Grey
1996 GMC Yukon 4x4
5.7 liters of gas suckin power!
33x12.5r15 Mud Terrians on 15x10 wheels
111,111,111 x 111,111,111 = 12345678987654321
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03-10-2008, 10:33 AM
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#7
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Aleromod Old Fart & Owner
Join Date: Feb 2006
Location: Kerrville, Texas
Posts: 8,123
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Welcome GL2! I think your the 3rd person from Salt Lake City.
__________________
Final 500 #448-OCA Preservation Class Winner, Final 500 Alero #219, '02 Bravada
I am officially addicted to Olds
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03-10-2008, 07:19 PM
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#8
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GX Member
Join Date: Mar 2008
Location: Salt Lake City
Posts: 25
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Thanks for the replies everyone. Seems like a very helpful site. I don't have the haynes manual but I have seen it before. I think I'll go pick it up. It should be good enough for my grease monkey ability. I just know haynes are usually pretty thin but it is probably the best thing next to the service manual and this forum.
I'll keep you posted on the rebuild.
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03-10-2008, 10:03 PM
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#9
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GX Member
Join Date: Feb 2008
Location: Otsego, Michigan
Posts: 133
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Hey welcome to the forum, and good luck man!
__________________
"I have a fever, and the only cure is more cowbell!"
3400 SFI V6 Mod: WAI, LEDs inside, 12" MPL Subs, Kenwood Amp, Clear Corners, nothing major
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03-11-2008, 06:26 PM
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#10
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GL Member
Join Date: Oct 2007
Location: southeastern NC
Posts: 455
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***
Welcome to the forum, GL2Alero.
Keep us informed as the rebuilt goes along.
***
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04-27-2008, 12:11 PM
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#11
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GX Member
Join Date: Mar 2008
Location: Salt Lake City
Posts: 25
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Well I finally got around to working on my Alero. I decided to just do the LIM instead of the whole engine because it was still running fine, it just had lots of water in the oil, and to save money I thought I could get some more miles out of it without the expense of a new engine.
I replaced the LIM with the new metal one by Felpro. I started on it Satuday morning and finished that evening a week ago and it is doing just great. I flushed out the oil with some AT fluid and new filter right away and changed the filter again and with new oil. The white gunk is gone and I'm not losing any coolant and I only spent just over $100 for the gasket kit, themostat, oil, and coolant.
It runs cool for the most part. It does still creep past the half mark if I sit in traffic for a long time but hasn't got higher than just past the half mark. So we will see this summer how it high it gets.
Thanks for the help. The Haynes manual and the posts on this board helped me out alot. If you could have just helped with the aches and pains I had for 2 days afterwards.
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04-27-2008, 12:24 PM
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#12
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Captain Funpark
Join Date: Jan 2006
Location: Vincennes, IN
Posts: 7,034
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Good to see it's running fine. That's the normal place for the coolant gauge to be. Mine runs at the half way mark and just slightly above most of the time. When driving on the highway, she usually runs just under the half mark. So you are fine. 
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04-27-2008, 07:06 PM
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#13
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Premier V.I.P. Member
Join Date: Dec 2006
Location: n\a
Posts: 2,592
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Yeah, mine runs at the half way or a little over it. I just through the heat on and open the windows when driving on the high way and it goes down a shit load.
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