05-04-2009, 10:29 PM
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#141
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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I'ma make a how to soon as my shit's done.
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05-04-2009, 10:51 PM
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#142
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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Quote:
Originally Posted by [ion] C2
I'ma make a how to soon as my shit's done.
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that would be amazing... what does you cooler look like? i was thinkin about getting one with the inlet and outlets on the same side
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05-05-2009, 09:46 AM
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#143
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Boost Guru
Join Date: Mar 2004
Location: Buffalo, NY
Posts: 1,837
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Quote:
Originally Posted by worknprog.99
for those who have mounted an intercooler im getting rid of the free one i was given and buying one with the demensions of like 22x5.5x3 .. my question is how did you mount it? did you have to cut alot of the plastic off behind the bumper? because i had the bumper off today and that is the only way i see to do it.... any insight?
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On my car, I mounted the intercooler to the metal crash beam behind the plastic bumper support. My intercooler is 31" wide and I had to trim the plastic bumper support a little just around the corners of the intercooler to fit it. With an intercooler that's 22" wide, you may not have to do any trimming at all.
I don't think I have a picture with the support installed, but here's the intercooler mounted to the crash beam.

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05-05-2009, 01:28 PM
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#144
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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thanks that helped alot....

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05-05-2009, 01:30 PM
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#145
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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eff
as we all know gm is effed and on monday they will be releasing the list of dealerships in ohio to close over 4200 nation wide.... we are a very likey candidate since there are two other gm dealers around us .... so should i keep going on the turbo setup or hold off and ride this through??
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05-05-2009, 01:31 PM
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#146
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New and Improved
Join Date: Jul 2007
Location: Northern Virginia
Posts: 3,074
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Quote:
Originally Posted by worknprog.99
as we all know gm is effed and on monday they will be releasing the list of dealerships in ohio to close over 4200 nation wide.... we are a very likey candidate since there are two other gm dealers around us .... so should i keep going on the turbo setup or hold off and ride this through??
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Keep going.
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05-05-2009, 08:51 PM
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#147
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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Quote:
Originally Posted by Bad99Olds
Keep going.
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thats the plan
lol 
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05-05-2009, 09:29 PM
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#148
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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Quote:
Originally Posted by worknprog.99
that would be amazing... what does you cooler look like? i was thinkin about getting one with the inlet and outlets on the same side
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Ew, same side I/O.

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05-05-2009, 10:21 PM
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#149
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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Quote:
Originally Posted by [ion] C2
Ew, same side I/O.

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why you say ew?? thats not a same side intercooler in that pic
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05-05-2009, 10:33 PM
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#150
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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I commented on both of your points in the quote. Did you not see that? You wanted to see what my intercooler looked like. Then you mentioned you wanted a same side intercooler.
I answered both.
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05-05-2009, 10:55 PM
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#151
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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oh lol.... why are you against the inter coolers with the inlet and outlets on the same side?? i would think it will make piping very much easier
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05-05-2009, 11:11 PM
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#152
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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Well on your setup it would make things easier. I just don't like how they look.
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05-05-2009, 11:14 PM
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#153
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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yeah i like the other kind better but for time manegement i may get one .. however there is a guy locally that will sell me one that looks identicle to your for 40 so i probably will go for that one even though it will be harder...
how would i run the piping back up through the hole to the intake?
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05-06-2009, 05:37 PM
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#154
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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...also im looking at oil return lines any recomendations for that?
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05-06-2009, 05:43 PM
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#155
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New and Improved
Join Date: Jul 2007
Location: Northern Virginia
Posts: 3,074
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Quote:
Originally Posted by worknprog.99
oh lol.... why are you against the inter coolers with the inlet and outlets on the same side?? i would think it will make piping very much easier
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Really?
As for oil return lines, im not sure. I know Richie (AftermathAlero) has a lot of parts, but im sure someone will give you a decent answer soon enough.
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05-06-2009, 06:51 PM
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#156
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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Quote:
Originally Posted by worknprog.99
...also im looking at oil return lines any recomendations for that?
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Yeah... you get some -10AN braided stainless steel hose, fittings to fit on the turbo's outlet, and either a bung or a fitting to weld into the oil pan and screw on your hose with its fitting.
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05-06-2009, 07:33 PM
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#157
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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just picked up this intercooler from a guy on craigslist for 40 bucks
its a jdm
Last edited by worknprog.99 : 05-23-2009 at 05:07 PM.
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05-06-2009, 08:47 PM
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#158
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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ok so for those that have done this or those that have no how... i was just out looking at the manifold to see how i was going to run the new turbo manifolds... now i have two designs, 1 i dont think will work because of clearence issues around the corner of the motor.... so idea two looks like what aftermath did. now my question is to combine the front and back manifold parts together and go into the turbo wont be to hard, the problem i see is when you disconect the downpipe from the back log and run a pipe from the outlet of the turbo to the downpipe that would leave the old hole where it was bolted to the back log,, so would you just bolt on a closed flange to "plug" up the hole??
'sorry for the long post
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05-06-2009, 09:45 PM
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#159
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636 whp
Join Date: Aug 2006
Location: AZ
Posts: 11,913
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Ya. _
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05-06-2009, 10:12 PM
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#160
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GLS member
Join Date: Nov 2008
Location: ohio
Posts: 1,460
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Quote:
Originally Posted by [ion] C2
Ya. _
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so that is correct you just bolt on a closed flange as a "plug" ?
my other idea was cut back the downpipe (have to anyways) and put a 90 degree elbo from the stock DP hole and run that to the inlet and then run the downpipe from the turbo to the exhaust to the back,..... only problem with this idea is pipe clearance on the side... here is a rough diagram of tha idea.. although the "plug" the hole idea is probably how i will go.
bad very rough thought of possible manifold mod. probably not enough room for piping with this way but just a thought.
Last edited by worknprog.99 : 05-23-2009 at 05:07 PM.
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