08-28-2006, 10:09 PM
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#1
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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And the Fun Continues.....
This thread is a continuation of the old thread found here
Ok, I was having problems uploading the latest pics (too large) so I deleted them from the server and am starting over.
Next up, since the turbo install requires the battery to be located to the trunk, and NHRA requires a battery in a passenger compartment connected area to be sealed and vented to the outside, the next mod is complete. No more open battery in standard hold-downs.
after completing the battery install, I figured since I had the camera out, I'd get a side-by-side comparison of the new throttlebody vs. the stocker. Hell of a difference. The upper intake manifold is being built currently, and is full custom "barrel style". I haven't polished it yet though, that's next on the list. Also in this pic, you can see the huge MAF installed and fully operational. I know, the intake t-bolt clamps aren't on quite straight, but i'll tighten and straighten that up as soon as I get the turbo back in.

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08-30-2006, 12:14 AM
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#2
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GLS member
Join Date: Jun 2004
Location: New Prague, MN
Posts: 2,481
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BJ what is the diameter of your new TB?
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08-30-2006, 07:03 AM
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#3
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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a little over 75mm
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08-31-2006, 01:02 AM
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#4
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GLS member
Join Date: Jun 2004
Location: New Prague, MN
Posts: 2,481
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damn, you are gonna knife edge it and polish it up then right?
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08-31-2006, 01:25 AM
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#5
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It's Shake 'n' Bake Time
Join Date: Apr 2006
Location: Fort Mac Attack
Posts: 85
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Dude, Thats just Jaw Dropping great.
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08-31-2006, 01:31 AM
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#6
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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thanks.......it's already knife-edged, I just have to polish it 
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08-31-2006, 10:31 AM
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#7
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V.I.P. Member
Join Date: Jan 2006
Location: Sahuarita, AZ
Posts: 1,017
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That is such a sweet Alero.
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08-31-2006, 10:41 AM
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#8
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Designated Drunk
Join Date: Nov 2003
Location: New Liskeard, Ontario
Posts: 6,873
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holy shit...i'm so anxious to see a real dyno/track run of this car....simply amazing man
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I'm baaaackk
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08-31-2006, 08:56 PM
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#9
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Canadian... Eh?
Join Date: Dec 2005
Location: Nova Scotia, Canada
Posts: 1,212
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cant wait to see the finnished product!, althought projects like that are never finnished 
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02 Alero - ecotec - 5 Spd - Springtech springs - KYB GR2 struts - CAI - Sacchi
S1 lightweight 17s - Eclipse CD5435 - Sirius radio - 6000K HIDs - LED markers
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08-31-2006, 08:58 PM
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#10
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V.I.P. Member
Join Date: Nov 2005
Location: Latrobe, Pa
Posts: 1,713
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dammn blackjack i can't wait to see that finished
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08-31-2006, 10:54 PM
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#11
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GX Member
Join Date: Aug 2006
Location: wm
Posts: 38
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hey guys
should i get a supercharger or turbo but i have 80,000 miles on it
What should i do
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08-31-2006, 11:04 PM
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#12
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V.I.P. Member
Join Date: Nov 2005
Location: Latrobe, Pa
Posts: 1,713
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uhhhh off topic rook
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09-01-2006, 01:47 AM
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#14
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Let's Play Army!
Join Date: Nov 2003
Location: Lockport, NY
Posts: 8,475
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so...you're overroostering the V6? lol
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Quote:
Originally Posted by black
holy crap, i just farted at work and the whole office stinks!!!!
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RIP to my Alero @ 112000 miles. COD: thrown rod. TOD: 430pm, Dec19, 2011.
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09-01-2006, 02:09 AM
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#15
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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nooooo, it's already "overroostered", and you're number 2 to notice out of the 3 months it's been there.....good job 
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09-01-2006, 11:30 AM
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#16
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GL Member
Join Date: May 2005
Location: Minnesota
Posts: 724
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Yeah I just want to fastforward to when this is done and see a vid of it at the track  Oh well, the anticipation will make it better when it's done
Edit: BTW I see you've changed your signiature slightly...are you really planning on a custom hood?
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1958 Super 88 Holiday Coupe
1970 Cutlass S
2000 Alero GLS Coupe
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09-05-2006, 03:03 AM
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#17
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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ok, for the sake of consistency, I'll move the headers over to here, and shortly, a few more things to add.

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09-05-2006, 03:05 AM
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#18
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Jack-Wagon
Join Date: Mar 2005
Location: Houston, TX
Posts: 3,834
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Next up....P&P LIM. You can see it's been hogged out. I know, I know...I need to hit the whole thing with some degreaser...heh. Been burning the midnight oil getting this thing going. P&P heads are already installed, SI stainless valves, Manley 350# valve springs, molly pushrods, etc.
Painful, this is. Have to cut apart the injector harness and hand-wire in the new injectors. You can see the old stockers in the background (the little thin ones) versus the new 42.5# injectors installed in the rail. That's me assembling the clips in the pic.

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09-05-2006, 04:03 PM
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#19
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V.I.P. Member
Join Date: Jan 2006
Location: Sahuarita, AZ
Posts: 1,017
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Looking sweet would love to se it.
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09-05-2006, 04:19 PM
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#20
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Designated Drunk
Join Date: Nov 2003
Location: New Liskeard, Ontario
Posts: 6,873
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thats insane man....just keeps gettin better and better with every update...it's nice to see you're not stopping short on any of the details either...great work man, keep it up
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I'm baaaackk
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