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Did you disconnect the stock tweeters on the doors? I just changed my door speakers to 6.5 kappas and also removed the tweeter (removed the red/black wires) and connected the kappa directly to the tan/gray and light green/dark green wires on each side. Not sure if it made a difference but I have noticed that the distortion at high volume levels is gone.
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2002 Alero GL 2.2L Eco-tec w/ 87,800km 
New System in Progress...Mids/Tweets: 2 Skar SPX component sets powered by a Skar 85.4. Subs: Hybrid 15" DD/AA, Amp: Skar SK3500, 2 runs (power and ground) of Knu OFC 0 gauge, XS d3400 up front, 2 Deka g31s in the trunk...more to come
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replaced the 4x6 in the doors.
Blazin
Linear Mode
